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Arguments for/against having stress bars

Arguments for/against having stress bars

Table of Contents
Re: [VW-VR6] Mod recommendations josh Wyte Wed Mar 28, 2001 4:20pm
Re: [VW-VR6] Mod recommendations "V.E.N.O.M. Motorsports" Wed Mar 28, 2001 4:30pm
Re: Mod recommendations mygti@g... Wed Mar 28, 2001 6:44pm
Re: [VW-VR6] Re: Mod recommendations josh Wyte Wed Mar 28, 2001 7:08pm
Re: [VW-VR6] Re: Mod recommendations <aqn@panix> Wed, 28 Mar 2001 15:27:07 -0500 (EST)
Re: Mod recommendations mygti@g... Thu Mar 29, 2001 5:00pm
Re: [VW-VR6] Re: Mod recommendations Kevin Ng Thu Mar 29, 2001 5:55pm
Re: [VW-VR6] Re: Mod recommendations Paul Andrews <emosound@erols> Wed, 28 Mar 2001 16:14:37 -0500
Re: Mod recommendations mygti@g... Fri Mar 30, 2001 9:29pm
Re: [VW-VR6] Re: Mod recommendations Thu Mar 29, 2001 6:01pm
Re: [VW-VR6] Re: Mod recommendations (now rather long) Paul Andrews <emosound@erols> Thu, 29 Mar 2001 15:24:07 -0500
[VW-VR6] Re: Gaps in body under stress Ian Frechette <frechett@rintintin.colorado> Thu, 29 Mar 2001 13:16:57 -0700
Re: Mod recommendations-(strut brace technical explanation) Marc Gallagher <mgallagher@Langan> Thu, 29 Mar 2001 16:09:59 -0500
RE: [VW-VR6] Digest Number 448 "Watkins, Brian R." <Brian.Watkins@pseg> Fri, 30 Mar 2001 07:43:20 -0500
[VW-VR6] RE: strut tower analysis Marc Gallagher <mgallagher@langan> Fri, 30 Mar 2001 08:13:39 -0500



From
From: josh Wyte
Subject: Re: [VW-VR6] Mod recommendations
Date: Wed Mar 28, 2001 4:20pm
 
Well, everybody has their opinion on mods, but they're
all wrong dammit!  :-)  I'm the only person you should
listen too!  :-) hehe...

Anyways, if you're doing the exhaust for sound, it
doesn't matter if it's a 2.25" or 2.5".  If you're
going after power, you want a 2.5".  Realize that the
power gains from an exhaust are minimal, like 6 hp or
so.

Contrary to what you've heard, swaybars will *not*
make the car twitchy at speed.  If you're just street
driving tho, it's debatable if you need them.  If you
feel the car understeers or "pushes" alot in turns,
then you'll want to add a larger rear swaybar only.

A strut bar on your car is largely decoration, the
chassis is so stiff you won't be able to feel a
difference.  I don't recommend adding one...

-josh




From
From: "V.E.N.O.M. Motorsports"
Subject: Re: [VW-VR6] Mod recommendations
Date: Wed Mar 28, 2001 4:30pm
 
>Realize that the
>power gains from an exhaust are minimal, like 6 hp or
>so.

True... and it's also my experience that unless you get more into your
engine along with the exhaust, you won't even get those 6 hp (or at least
you won't notice them.)   I bought a Neuspeed exhaust, and although it
sounded cool, I noticed NO difference upon initial install.   Then I
modified my air-box in attempts to hopefully make it "breather easier", and
I couldn't believe the difference that made... more are in & more air out =
more hp (Note:  I'm not necessarily suggesting everyone mod their air box,
but it is important to get more air in somehow.)

>A strut bar on your car is largely decoration, the
>chassis is so stiff you won't be able to feel a
>difference.  I don't recommend adding one...

I was told a strut-tower brace would help eliminate some of the dash squeaks
that may plague a car later in it's life... I know my old Dub's definitely
were squeaky and the brace helped a bit... obviously not a performance gain,
but good for peace-of-mind :)

Sincerely,
Todd M. Taylor
President
www.VENOMmotorsports.com




From
From: mygti@g...
Subject: Re: Mod recommendations
Date: Wed Mar 28, 2001 6:44pm
 

> A strut bar on your car is largely decoration, the
> chassis is so stiff you won't be able to feel a
> difference.  I don't recommend adding one...
> 


I beg to differ.  With stiff springs/shocks/swabars you can actually 
see the gap between the hood and fenders change in hard cornering.  
Get the under hood bar when you stiffen the suspension in any way.  
I'd also recommend the rear bar, but I never put one in because I need 
the cargo apsce available.

Oh, yeah - I only drive the car on the street and I would not change 
one mod I have made.

Steve Becker





From
From: josh Wyte
Subject: Re: [VW-VR6] Re: Mod recommendations
Date: Wed Mar 28, 2001 7:08pm
 
Guys, reread this persons message.  He has a MK4 Vr6
car!  Ie, the chassis is WAY stiffer than the older
generation cars.  I had a Mk4 and added a front lower
stress bar and all it did was add weight to the car. 
Also, there's no way to anchor a rear stressbar in the
Mk4's...

-josh




From sentto-360611-3131-985811613-aqn=panix@returns.onelist Wed Mar 28 15:33:40 2001
From: <aqn@panix>
To: VW-VR6@yahoogroups
Subject: Re: [VW-VR6] Re: Mod recommendations
Date: Wed, 28 Mar 2001 15:27:07 -0500 (EST)
 
tchan24@INAME wrote:
> Hey guys,
> I just want to get your recommendations on the following 
> mods.  2000 VR6 Jetta VI
> 
[...] 11 lines deleted
> 
> Handling/Suspension:
> Right now I have the Bilstein/HR spring setup.  I really 
> like it.  I was thinking about sway bars but I heard for 
> street driving they're not the greatest things. That 
> they make the car twitchy at speed.  If I do get them I 
> was thinking of putting in a 25mm in the rear.  I don't 
> know the size of the stock one in the front.  Does that 
> need upgrading too?  Strut tower bar I'm putting in.
>  
> Any recommendations/comments?

  Handling/feel/comfort is very subjective, so I will trot
  out the oft-repeated advice of looking up local VW groups
  and see if you can ride/drive in a car with a suspension
  set-up similar to what you want, before spending the bux.

  If you can't find such an opportunity, do things in increments,
  especially with the sway bars.  For example, don't just
  throw out the front sway bar and put on the hairiest rear
  sway bar you can find.

  If the car currently understeers (runs wide when pushed
  hard), reduce front roll stiffness (smaller or no front bar)
  and/or increase rear roll stiffness (bigger rear sway bar).

  Do the opposite if the car currently oversteers (the rear
  comes around too easily): increase front roll stiffness
  (bigger front bar) and/or decrease rear roll stiffness
  (smaller or no rear sway bar).

mygti@gte wrote:
> I beg to differ.  With stiff springs/shocks/swabars you can actually 
> see the gap between the hood and fenders change in hard cornering.  

  No sh*t?  How the heck do you "see" the gaps during hard
  charging? Did you rig up a camcorder or something?  I have
  a hard time picturing some guy hanging the window, eyeballing
  the gap between the hood & fender with a magnifying glass
  while the driver takes corners at the limit. |-)

> Get the under hood bar when you stiffen the suspension in any way.  
> I'd also recommend the rear bar, but I never put one in because I need 
> the cargo apsce available.

  Well, if one believes in/wants a rear stress bar that won't
  hamper the car's cargo carrying ability, check out the
  Whipple quick release rear stress bar:

	http://www.gti-vr6.net/library/suspension/Whipple_QR_bar_pics.html
	http://www.gti-vr6.net/library/suspension/Whipple_QR_bar_inst/

  (For access, use id: driver   password: hired )  I got mine
  from Jim Chu (jimchu@erols), $179, S+H included.

josh Wyte <Josh_Wyte@yahoo> wrote:
> Guys, reread this persons message.  He has a MK4 Vr6
> car!  Ie, the chassis is WAY stiffer than the older
> generation cars.

  And the A3/Mk3 body is way stiff enuf!  Let me point this
  out:  after I jack up my car (95 GTI VR6) at any one corner,
  I can still open & close both doors & hatch easily, as if
  the car is still flat on the ground.  In other words, the
  body has not deformed enough to make the doors/hatch
  misaligned.

  I have not thought it through carefully, but instinctively,
  it seems to me that jacking up one corner of the car 12" or
  more off the ground has GOT to put as much if not more strain
  on the body shell as any cornering force can.  If that's
  true, then it follows that if the body shell can withstand
  the strain of being jacked up at one corner without being
  deformed, it can more than withstand cornering forces without
  needing additional reinforcement i.e. stress bars.

  As a data point, back when I still had my 83 Rabbit GTI, I
  had to plan ahead so I don't need to open the doors/hatch
  once I jack the car up, because while I could open them
  after jacking the car up, I wouldn't have been able to close
  them: the doors would usually be misaligned by 1-2"!

  Another observation is that the conventional position for
  the front stress bar (straight line between strut tower
  tops) is so close to the firewall/bulkhead that additional
  reinforcement there seems quite unnecessary.

  And a final note: now that I have a quick release rear stress
  bar, I can do before/after tests.  On the street, *I* could
  not detect a difference.  I have an auto-x this Sun, and I
  might try back-to-back runs with/without the bar to see if
  I can feel anything.  I seriously doubt that I will.

-- 
Andy Nguyen \ aqn@panix \ 

[...] 13 lines deleted



From
From: mygti@g...
Subject: Re: Mod recommendations
Date: Thu Mar 29, 2001 5:00pm
 
DID YOU EVER HEAR OF SOMETHING CALLED A CAMERA?  I HAVE SEEN PICTURES 
OF THE CAR UNDER HARD CORNERING AND THE GAPS ARE VISIBLY DIFFERENT 
WHEN CORNERING AND WHEN GOING STRAIGHT.  

DON'T ASSUME SOMETHING CAN'T HAPPEN JUST BECAUSE YOU HAVEN'T SEEN/DONE 
IT.  

And by the way, NEVER remove the front sway bar unless you are 
replacing it with a different one.  

:0)

Steve B.



From
From: Kevin Ng
Subject: Re: [VW-VR6] Re: Mod recommendations
Date: Thu Mar 29, 2001 5:55pm
 
> DID YOU EVER HEAR OF SOMETHING CALLED A CAMERA?  I HAVE SEEN PICTURES
> OF THE CAR UNDER HARD CORNERING AND THE GAPS ARE VISIBLY DIFFERENT
> WHEN CORNERING AND WHEN GOING STRAIGHT.

Just because you see gap changes between the hood and fender doesn't mean
the car's chassis is flexing. More likely it's body flex, and all that
really does is make the car rattle and squeak. Even so, a front strut bar
won't do any good, for all the reasons Andy stated before.

Kevin Ng
97 Jetta GLX Windsor Blue




From emosound@erols Wed Mar 28 16:03:26 2001
From: Paul Andrews <emosound@erols>
To: aqn@panix
Subject: Re: [VW-VR6] Re: Mod recommendations
Date: Wed, 28 Mar 2001 16:14:37 -0500
Cc: VW-VR6@yahoogroups
 
I'll play devil's advocate here; the following is *my opinion*.
A car's chassis can never be stiff enough.  Does your car creak going over driveway
entrances at an angle?  In a perfect world, the chassis would be one solid block of
weightless something, with infinite rigidity.  In the real world, weight, cost, safety
crush zones, etc, all have an effect on stiffness.
If the Mk 3 cars were stiff enough, VW wouldn't have spent any money to stiffen the Mk 4
cars.
Using the doors as your gauge of stiffness is silly, how many degrees out of alignment is
the suspension when you can't open the doors?  Chassis stiffness directly affects the
efficiency of the suspension.  More chassis flex equals less accurate suspension
movement.  Accurate suspension settings and movement means better handling.  I have front
and rear Autotech stressbars on my 97, and it makes a noticeable (not huge) difference.
In my old 85 GTI, I could feel the chassis flex over entrances, where the newer chassis
does not flex as much, the suspension moves, like it should.  Even with stressbars, tho,
it still creaks.  The rear bar did more than the front bar, however.
As far as the removable bar goes, I have only seen pics, but it looks like it mounts
halfway up the rear strut tower.  This likely reduces the effectiveness quite a bit vs a
bar mounted at the top, where the force is applied.  If it mounts right near the top, it
would be more effective.  That said, it's a beautiful piece of fabrication that solves a
problem of stiffness vs practicality for most people.
-Paul


[...] 56 lines deleted




From
From: mygti@g...
Subject: Re: Mod recommendations
Date: Fri Mar 30, 2001 9:29pm
 
> Just because you see gap changes between the hood and fender doesn't mean
> the car's chassis is flexing. More likely it's body flex, and all that
> really does is make the car rattle and squeak. Even so, a front strut bar
> won't do any good, for all the reasons Andy stated before.
> 
> Kevin Ng
> 97 Jetta GLX Windsor Blue


The GTI is a unibody - there is no chassis (very few cars have a 
separate chassis now).  Look under the hood some of the older American 
cars (and maybe newer too - I haven't looked lately) and you will see 
braces between the inner fenders and cowl, or even between the 
fenders.  These are there to reduce body flex and this is what the 
upper strut bar does.

Whether my the Golf 4 is stiffer than the Golf 3 is immaterial.  My 96 
is stiffer than my old Golf 2 but that didnot mean the strut bar did 
not help.  If you want to believe the upper bar does not matter, don't 
use one.  However, when I added the bar (the last modification I made 
after springs, Konis, f & R sway bars) the car lost some oversteer 
tendency.  This can only be explained by a stiffer front end.

Anyway, sorry if you thought I was yelling - I was just trying to make 
a point.

Steve B





From
From:
Subject: Re: [VW-VR6] Re: Mod recommendations
Date: Thu Mar 29, 2001 6:01pm
 
  The short form:  I have an Auto-Tech front stress bar, and
  the Whipple QR rear stress bar.  I am not removing them
  anytime soon.

  HOWEVER.  If I was looking to do mods to a stock VR6, A3 or
  Mk4, I would leave stress bars until the very last, after
  springs+shocks, after tires, after lightweight wheels, after
  air filter+chip, after cams, after exhaust.

  Paul Andrews <emosound@e...> wrote:
> I'll play devil's advocate here; the following is *my opinion*.
> A car's chassis can never be stiff enough.  Does your car creak going over driveway
> entrances at an angle?  In a perfect world, the chassis would be one solid block of
> weightless something, with infinite rigidity.  In the real world, weight, cost, safety
> crush zones, etc, all have an effect on stiffness.

  Good points, but you're wrong.  |-)

  Seriously, I would agree that stiffer is better (or so my
  wife said).  I agree that a deflection of one degree at the
  shock/strut tower's top won't make the doors inoperable,
  but may result in one degree more or less of camber or toe.
  A one degree change in camber or toe is HUGE; it is a change
  that one can DEFINITELY feel.

  The question is, does the body flex that much WITHOUT the
  stress bars?

> If the Mk 3 cars were stiff enough, VW wouldn't have spent any money to stiffen the Mk 4
> cars.

  If the Mk4 is any stiffer it would be called a BMW, and
  costs as much.  There may be many reasons why VW did what
  they did.  I don't claim to know the answer.  I definitely
  would wonder whether VW stiffens up the Mk3 purely for
  performance reasons.

> Using the doors as your gauge of stiffness is silly, how many degrees out of alignment is
> the suspension when you can't open the doors?  Chassis stiffness directly affects the
> efficiency of the suspension.  More chassis flex equals less accurate suspension
> movement.  Accurate suspension settings and movement means better handling. I have front
> and rear Autotech stressbars on my 97, and it makes a noticeable (not huge) difference.
>
> In my old 85 GTI, I could feel the chassis flex over entrances, where the newer chassis
> does not flex as much, the suspension moves, like it should.  Even with stressbars, tho,
> it still creaks.  The rear bar did more than the front bar, however.

  Now it's my turn to call your assessment "silly".  |-)

  Going over curbs, dips, bumps etc. also produce twist/flex
  along the length of the body, not just side to side.  How
  do stress bar prevent such lengthwise twisting?

  Furthermore, how does a point-to-point stress bar prevent
  the shock/strut towers from twisting, or prevent the body
  shell from "parallelograming"?  Indeed, are all of them
  stout enough to avoid being compressed like an accordion?

  Such being the case, I still question the validity of stress
  bars, especially the front one, in an A3/Mk4 car.

> As far as the removable bar goes, I have only seen pics, but it looks like it mounts
> halfway up the rear strut tower.  This likely reduces the effectiveness quite a bit vs a
> bar mounted at the top, where the force is applied.

  The Whipple QR stress bar mounts about 3 1/4" lower than
  where an Auto-Tech stress bar mounts, 12" up from the hatch
  floor:

  http://www.gti-vr6.net/library/suspension/Whipple_QR_bar_inst/p3110698_measuring.jpg

  So it's 12" versus 15 1/4".  It's clearly not as effective
  as the Auto-Tech bar, but I do not know how to quantify it.
  I do not know if it's "quite a bit" less effective or
  "somewhat" less effective or "a little bit" less effective.

  One aspect where the Whipple wins hands down is that it
  allows me to regain all of the hatch's space, which is
  important to me when I need to load/unload four wheels/tires.

> That said, it's a beautiful piece of fabrication that solves a
> problem of stiffness vs practicality for most people.

  It's a good conversation piece among gear heads!  |-)

-- 
Andy Nguyen \ aqn@p... \ 




From emosound@erols Thu Mar 29 15:12:45 2001
From: Paul Andrews <emosound@erols>
To: aqn@panix
Subject: Re: [VW-VR6] Re: Mod recommendations (now rather long)
Date: Thu, 29 Mar 2001 15:24:07 -0500
Cc: VW-VR6@yahoogroups
 
aqn@panix wrote:

>   The short form:  I have an Auto-Tech front stress bar, and
>   the Whipple QR rear stress bar.  I am not removing them
>   anytime soon.
>   HOWEVER.  If I was looking to do mods to a stock VR6, A3 or
>   Mk4, I would leave stress bars until the very last, after
>   springs+shocks, after tires, after lightweight wheels, after
>   air filter+chip, after cams, after exhaust.
>
> Paul Andrews <emosound@erols> wrote:
> > I'll play devil's advocate here; the following is *my opinion*.
> > A car's chassis can never be stiff enough.  Does your car creak going over driveway
> > entrances at an angle?  In a perfect world, the chassis would be one solid block of
> > weightless something, with infinite rigidity.  In the real world, weight, cost, safety
> > crush zones, etc, all have an effect on stiffness.
>
>   Good points, but you're wrong.  |-)

Which part?

>   Seriously, I would agree that stiffer is better (or so my
>   wife said).  I agree that a deflection of one degree at the
>   shock/strut tower's top won't make the doors inoperable,
>   but may result in one degree more or less of camber or toe.
>   A one degree change in camber or toe is HUGE; it is a change
>   that one can DEFINITELY feel.
>   The question is, does the body flex that much WITHOUT the
>   stress bars?

I dunno, it's hard to hold the camber gauge on the wheel when the car is moving.  :-P
The real question is, is the stressbar worth the $100 or so that it costs for the X amount of
added stiffness that I can feel?  For me, it is, and I think enough of it to recommend it.  If
it cost $1000, no way, it's not worth it.  Other things make a bigger difference.

> > If the Mk 3 cars were stiff enough, VW wouldn't have spent any money to stiffen the Mk 4
> > cars.
>
>   If the Mk4 is any stiffer it would be called a BMW, and
>   costs as much.  There may be many reasons why VW did what
>   they did.  I don't claim to know the answer.  I definitely
>   would wonder whether VW stiffens up the Mk3 purely for
>   performance reasons.
>

My guess is they stiffened the Mk 4 so it will rattle less!  They want to have the car feel more
expensive than it is, feel like a BMW or Audi.  Better handling is a side benefit.

>   Going over curbs, dips, bumps etc. also produce twist/flex
>   along the length of the body, not just side to side.  How
>   do stress bar prevent such lengthwise twisting?
>

They don't.  But, they can reduce movement between mounting points on one end.  Not a perfect
solution, but for the money, worth it to me, at least.  An 8 point welded cage would be better,
but it's not practical, or cheap.

>   Furthermore, how does a point-to-point stress bar prevent
>   the shock/strut towers from twisting, or prevent the body
>   shell from "parallelograming"?  Indeed, are all of them
>   stout enough to avoid being compressed like an accordion?
>

See above.

>   Such being the case, I still question the validity of stress
>   bars, especially the front one, in an A3/Mk4 car.

I don't, but then I autocross my car, so I'm willing to spend my money for what I think helps.
Bottom line, is it necessary?  Probably not. The rear makes more difference than the front, but
for the minimal weight and money the bars represent, they're worth it.

> > As far as the removable bar goes, I have only seen pics, but it looks like it mounts
> > halfway up the rear strut tower.  This likely reduces the effectiveness quite a bit vs a
> > bar mounted at the top, where the force is applied.
>
>   The Whipple QR stress bar mounts about 3 1/4" lower than
>   where an Auto-Tech stress bar mounts, 12" up from the hatch
>   floor:
>         
>   So it's 12" versus 15 1/4".  It's clearly not as effective
>   as the Auto-Tech bar, but I do not know how to quantify it.
>   I do not know if it's "quite a bit" less effective or
>   "somewhat" less effective or "a little bit" less effective.
>

That's a better pic (or just a better install) than what I have seen before.  Other pics, like I
said, had it lower on the tower.  I can't quantify it, either, but it seems to me a solid bar at
the very top would be better, purely for stiffness.  How much......?

>   One aspect where the Whipple wins hands down is that it
>   allows me to regain all of the hatch's space, which is
>   important to me when I need to load/unload four wheels/tires.

Perfect reason to get it.

> > That said, it's a beautiful piece of fabrication that solves a
> > problem of stiffness vs practicality for most people.
>   It's a good conversation piece among gear heads!  |-)

And a civilized conversation at that!
-Paul




From sentto-360611-3145-985897023-aqn=panix@returns.onelist Thu Mar 29 15:17:14 2001
From: Ian Frechette <frechett@rintintin.colorado>
To: VW-VR6@yahoogroups
Subject: [VW-VR6] Re: Gaps in body under stress
Date: Thu, 29 Mar 2001 13:16:57 -0700
 

Maahsman@aol wrote;
>In my opinion...the rear stress bar for an A3 isn't neccesary,  but I do feel 
>it gives me more confidence and predictability.  For someone, like myself,  
>who drives the on/off ramps and twisties with a little "zest"... I would 
>never take off that rear bar. I even noticed the difference with the H&R 
>coilover setup already in place.  Now,  the front bar is another story........

I have to agree about the rear stress bar.  I really had a hard time
believing it would make any difference as I'd argued the
parallelogram thing before too.  I picked up a Whipple bar in a 
really good group purchase and it actually made a lot of difference.
Fact is, the car is more of a trapazoid and as such the distance across 
from the middle of one side to the other does change as it flexes at the 
corners.   The bar seems to be effective.

And your description of "predictability" is the one that fits the best
for me.   Before the bar the rear end seemed to come unglued whenever
it felt like it.  With the bar the transition from under steer, to
neutral to oversteer as the rear inside lifts is very smooth and
predictable.   It did also quiet a lot of the squeaks and it
seems to handle driveways and parking lot entrances with less twist.

I know nothing about the front upper stress bar.   I don't have one.

	ian

[...] 13 lines deleted




From mgallagher@Langan Thu Mar 29 16:10:31 2001
From: Marc Gallagher <mgallagher@Langan>
To: 'Paul Andrews ' <emosound@erols>,
Subject: Re: Mod recommendations-(strut brace technical explanation)
Date: Thu, 29 Mar 2001 16:09:59 -0500
Cc: "'VW-VR6@yahoogroups '" <>
 
The mounting position won't matter as long as the steel (or whatever) is
strong enough.  You are adding a countering force/moment so the longer the
moment arm (ie the length up the strut tower), the more force/moment you can
create with a less bulky bar.  Conversely, the shorter the moment arm, the
thicker the steel needs to be to generate the same force.  For the geeks out
there like me, steel has a "spring" rate of 29,000 ksi, so a fatter bar
makes more force for the same amount of compression/extension.  To generate
the same correcting moment on the strut tower, with the same amount of strut
deflection, the lower the bar on the towers, the thicker the bar must be.

ALso, while not that great at it, permamntly mounted strut bars do reduce
lateral movement (parallelogram) but not much.  To reduce twisting, you
would need a space frame (expensive, overkill) or real strong strut bars
with real strong connections.

Class over...

Marc
97' GLX red/black "Geek edition"

-----Original Message-----
> > As far as the removable bar goes, I have only seen pics, but it looks like it mounts
> > halfway up the rear strut tower.  This likely reduces the effectiveness quite a bit vs a
> > bar mounted at the top, where the force is applied.
>
>   The Whipple QR stress bar mounts about 3 1/4" lower than
>   where an Auto-Tech stress bar mounts, 12" up from the hatch
>   floor:
> http://www.gti-vr6.net/library/suspension/Whipple_QR_bar_inst/p3110698_measuring.jpg
>   So it's 12" versus 15 1/4".  It's clearly not as effective
>   as the Auto-Tech bar, but I do not know how to quantify it.
>   I do not know if it's "quite a bit" less effective or
>   "somewhat" less effective or "a little bit" less effective.
>

That's a better pic (or just a better install) than what I have seen
before.  Other pics, like I
said, had it lower on the tower.  I can't quantify it, either, but it
seems to me a solid bar at
the very top would be better, purely for stiffness.  How much......?




From sentto-360611-3149-985956230-aqn=panix@returns.onelist Fri Mar 30 07:43:51 2001
From: "Watkins, Brian R." <Brian.Watkins@pseg>
To: "'VW-VR6@yahoogroups'" <>,
Subject: RE: [VW-VR6] Digest Number 448
Date: Fri, 30 Mar 2001 07:43:20 -0500
 
Marc,
Although you're correct, you were assuming that the A3 chassis is going to
be as strong and made from the same material as the bar you install (in a
perfect world). Theoretically, you get to a point where even if you put a
titanium (tensile strength >29 ksi) stress bar at the bottom of the shock
towers, the upper half of the tower will still flex since VW uses some
version of steel (not as rigid as say titanium). The optimum stress bar
would not be a bar at all, but some kind of adjustable, superstong, very
light plate which would mount between the towers. 
But, then you lose cargo space... ;)

So, yes, without the use of Finite Element Analysis, it would be safe to say
that the higher one places the stress bar on the tower, the more efficient
it will be. Simply because most of the stress is centered around the top of
the tower.

As always, any comments?

Brian
'97 BSME :)
'96 GTI VR6
'77 Westy

> 
> Message: 14
>    Date: Thu, 29 Mar 2001 16:09:59 -0500
>    From: Marc Gallagher <mgallagher@langan>
> Subject: Re: Mod recommendations-(strut brace technical explanation)
> 
> The mounting position won't matter as long as the steel (or 
[...] 26 lines deleted
> Class over...
> 
> Marc
> 97' GLX red/black "Geek edition"
> 

[...] 13 lines deleted



From sentto-360611-3150-985958046-aqn=panix@returns.onelist Fri Mar 30 08:14:08 2001
From: Marc Gallagher <mgallagher@langan>
To: "'Watkins, Brian R. '" <Brian.Watkins@pseg>,
Subject: [VW-VR6] RE: strut tower analysis
Date: Fri, 30 Mar 2001 08:13:39 -0500
 
 Never thought a finite element discussion would surface on a VR6 page.  I
guess there are more geeks in the world than we would likle to admit!  :-)

You're right.  But I was trying to keep it a bit simpler.  By using a very
stiff material, I suppose the "hinge" would move to the bar location rather
than around the chassis connection point.  Then the chassis would
expand/contract and the bar would stay relatively same length.  But that is
from a dumb Civ E so it could be wrong!

Non-geek VR6 content: Just found some used Corrado SLC springs and am going
to try a set up with the Corrados and Bilsteins on my GLX.  Not loking to
lower more than 1 inch or so and still want a non-harsh ride.  I am going to
try getting spring rates first on both the stock GLX and the Corrados by
putting them in a compression frame at Lehigh (unless someone actually knows
this already).  As always, I will report the findings.  Any comments?

Marc
97' GLX red/black "SAP2000 edition"

-----Original Message-----
From: Watkins, Brian R.
To: 'VW-VR6@yahoogroups'; 'mgallagher@langan'
Sent: 3/30/01 7:43 AM
Subject: RE: [VW-VR6] Digest Number 448

Marc,
Although you're correct, you were assuming that the A3 chassis is going
[...] 19 lines deleted
the tower.

As always, any comments?

Brian
'97 BSME :)
'96 GTI VR6
'77 Westy

> 
> Message: 14
>    Date: Thu, 29 Mar 2001 16:09:59 -0500
>    From: Marc Gallagher <mgallagher@langan>
> Subject: Re: Mod recommendations-(strut brace technical explanation)
> 
> The mounting position won't matter as long as the steel (or 
[...] 25 lines deleted
> 
> Class over...
> 
> Marc
> 97' GLX red/black "Geek edition"
> 

[...] 12 lines deleted



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