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I don't know how things get added to the FAQ, but this is useful
information for anyone who wants to install an oil pressure or oil
temperature gauge into their VR6. Hopefully this post will find its
way.
There is already a lot of information on how to remove the oil filter
housing and install an oil pressure sender in the FAQ. I followed the
hints that were given there, and I will not bother repeating them. As
expected, the upper bolt on the housing is a bear to tighten. I ended
up grinding down my 1/4" drive 13mm socket. I ground it so its length
is approximately 9/16". This allowed me to re-use the VW socket-head
bolt rather than switch to a hex head. I attached my modified 13mm
socket to my 10" 1/4" drive extension and used my smallest 1/4" drive
ratchet to tighten the bolt. I fed the socket and extension in above
the hoses that go to and from the AC compressor onto the bolt head.
There is just enough room between the compressor and the passenger side
fan to operate the ratchet. The Bentley manual gives a torque value for
the 3 bolts that hold the housing as 25 Nm. I doubt it is possible to
fit a torque wrench into there, and I tightened as much as I could with
the short ratchet. This worked for me. If you attempt this install,
you are welcome to borrow my modified 13mm socket, as long as you are
cool about returning it.
You want to avoid having to remove the oil filter housing more than once
at all costs. There is a small gasket between the oil filter housing
and the engine block. It is VW part number 021-115-446-A. Retail price
is $18.51. I bought mine at Timmons VW in Long Beach for less. This is
still a lot of money for what looks like a $0.25 gasket, but in
hindsight I would quickly pay someone $50 to avoid having to do this job
over. Don't take chances. Replace the gasket. Oil it lightly before
you install it. Also, the VDO catalog says "do not use teflon tape or
pipe sealant on the sender threads". The thinking here is it will
interfere with the ground connection. Again, you do not want a leak and
you do not want to do this job twice. I installed half of the sender
threads, lightly coated the remaining threads with Great White Pipe
Joint Compound, and tightened the sender to the correct torque. The
Bentley manual gives 25 Nm for the VW sender, VDO also gives 25 Nm for
their sender. The Great White Compound is available at Home Depot. The
can says "withstands up to 10,000 psi on liquids from -50F to +500F".
It is designed for use with oil. I used little enough pipe compound to
still get a good ground connection.
I had previously installed an oil pressure gauge, oil temperature gauge,
and voltmeter in my 318ti:
http://home.earthlink.net/~jonmaddux/318ti.html Even though the MFA has
oil temp, I had gotten used to seeing 3 gauges. Since I already had the
parts, I installed an oil temperature gauge into my VR6. Rather than
use the ND/etc. plastic 2-guage panel, I deleted the factory cupholder
and built a custom panel. I built my panel out of 1/4" plywood and
covered it in black grain leather:
http://home.earthlink.net/~jonmaddux/vwpanel.jpg
http://home.earthlink.net/~jonmaddux/vwconsole.jpg
We built the same panel and installed it on my brother's 96 8V GTI. I
have 1 extra panel, it is ready to install. If you are interested, make
me an offer. Note in vwconsole.jpg the black button for my remote
garage door opener and the second alarm LED. As expected, the VDO oil
temperature gauge (located at drain plug) lags behind the MFA oil
temperature reading (located on top of oil filter housing). After about
30 minutes, they have identical readings. It's still nice to have the
second gauge so you can use the MFA for other data.
Also, it is well-known in the BMW community that BCI Performance
Warehouse is the place to buy VDO products. Maybe the VW community is
unaware of this. BCI will discount every VDO product by 40%. This is
much cheaper than ND or anywhere else. The catch is they have poor
inventory, so it usually takes 2-3 weeks to get things. BCI's phone
number is (404) 522-3497. Ask for Jim Summerville. Also, you can get a
VDO catalog directly from VDO by calling (540) 665-0100. The VDO part
numbers I used for my 99 VR6 are:
Oil pressure sender, 150 psi, M10x1K: 360023, $27.00
Oil temperature sender, 300 F, M14x1.5, 323055, $20.82
Oil pressure gauge, Vision Series, 150 psi: 350108, $21.90
Oil temperature gauge, Vision Series, 300 F: 310106, $21.90
Voltmeter, Vision Series: 332103, $21.90
Push-on connectors, with crimp terminals, 3 reqd: 240026, about $3ea.
Make sure you use oil-resistant wire in all your installations. I hope
this info is helpful.
Jon Maddux
99 GTI VR6 Ginster Yellow
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